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Rigs, tanks and terminals — lockout alongside permits, not instead of them.

What lockout looks like here

A rig down for relocation is the largest routine lockout in the industry: drawworks, mud pumps, top drive, generators, hydraulics, pneumatics, and the accumulator that must be bled before anything else. Eighteen points is normal.

Tank and terminal work adds hot work and confined-space entry on top of energy isolation. Welding a nozzle on a storage tank is three permits and a lockout, and the sequence between them matters: the permit should not issue until the isolation is verified.

API RP 54 and RP 2003 sit alongside 1910.147 here, and the record has to show all of it.

How it goes wrong
Accumulator not bled

Electrical and hydraulic supply isolated; the accumulator still holds 3,000 psi and the BOP function fires.

Hot work permit before isolation

The welder has a permit, the fire watch is posted, and the product line into the tank was never blinded.

Permit expired mid-job

An eight-hour permit on a twelve-hour job. Nobody noticed; the record says the work was permitted.

Worked examples

Real isolation-point structure, illustrative tags, equipment that does not exist. Free to read and download. An example to learn from — not a document to adopt.

RIG-27 Rig Down for Relocation

Full rig de-energisation prior to rig down and move. Spans SCR house, drawworks, top drive, mud pump, BOP and mast. Multi-shift.

  • 18 isolation points
  • 3 must stay energised
  • 1 with a stored-energy dwell

Also applies: API RP 54

Read the example
TK-401 Nozzle Weld Repair - Hot Work

Weld repair to the 6in outlet nozzle on TK-401. NFPA 51B hot work. Fire watch 30 minutes after work stops.

  • 10 isolation points
  • 1 must stay energised

Also applies: 29 CFR 1910.252 and NFPA 51B · 29 CFR 1910.146

Read the example
What Setyr does about it
Professional Plus
Permits gate the lockout and the close

A procedure can require a hot-work or confined-space permit; the first isolation step is refused until it is issued, and the work order cannot close while it is open.

Professional Plus
Permit expiry puts the work order on hold

When a permit expires mid-job the work order goes on hold with the reason stated. Resuming is a deliberate act.

Professional
Stored-energy dwell

The accumulator bleed carries a required dwell before the next step is offered.

Plans are per site, per year, unlimited users — see pricing.

See it on your own equipment